If you have ever couriered a small item of clothing, you have seen the companies’ boxes. They are designed for ease of transport and carriage, something that can fit in your mailbox or be left on your porch or doorstep. Depending on the type and the material they are made from, this mailer packaging is either taped or locked with in-built flaps. Most custom mailer boxes used for mailing are made from cardboard; they are bundled together while in an unassembled state and can quickly be assembled into a box when required. In this article, we’ll mention the various types of mailer box designs and the materials used to make them, so keep on reading.
The Three Common Mailer Packaging Designs
Custom Mailer Boxes with Flaps and Wings – this design makes use of side wings on the cover that fits it into the sides of the box’s body – they also have flaps at the front of the attached top and slip into the lower body of the box to lock in place the lid. This combination makes sure anything packaged in this box does not fall out from the top cover, opening up inadvertently, and it does this all without the use of any tape or adhesive – saving you money.
Wholesale Mailer Boxes with Adhesive Strip – this packaging design differs slightly from the flap and wings box that they do not lock in to secure the box; instead, they have an adhesive on the flaps and wings. When the item being shipped is placed inside, the covering on the adhesive strips is removed. Then the cover is brought down on the box and pressed slightly so that it sticks to the body of the box.
The Mailer Packaging without side flaps – these custom mailer boxes only have a flap at the front end of the attached top cover and no side flaps to tuck into the sides of the box when closing the lid. The flap can either have an adhesive or will tuck into the body of the box. These boxes are usually used to hold comparatively things than the other packages; the unique single design is cheaper and is taped to secure the lid.
What Materials are used to Create Wholesale Mailer Boxes?
If you are looking to order wholesale mailer boxes, there are several materials you can opt for – they are mainly dependent on your budget and the type of items that will be placed in them. We need to mention here that a reliable packaging partner like the Packaging Republic will help you decide on a material and make sure you get the best bang for your buck. Anyhow coming back to the materials, we have listed and explained the most commonly used materials for mailer boxes:
Cardboard is made from thick paper or heavy pulp, and it is used to make durable and somewhat rigid boxes. However, these boxes can carry comparatively heavy items depending on the cardboard cardstock’s thickness; they can be either collapsible to allow for easy storage or un-collapsible if they stay in their box-shape. The material is such that it can be reused for other purposes, so many tend to keep these boxes to store other things. Cardboard can also be used to make custom printed mailer boxes, meaning you can have logos, text, and graphics printed on it.
Corrugated cardboard is a variant of cardboard with multiple layers, a top layer and bottom layer, and a wavy-shaped internal layer. This unique layout can be used to construct insulated as well as shock-proof custom mailer boxes. If things need some protection from slight bumps and accidental falls during transport, then corrugated cardboard is the material to go for.